Cast for yout company

Our services

  • Support and analyses for choice of materials and processes for successful product designs 
  • Heat treatment/painting
  • Further value-added processing in the Machining Shop
  • Optimum design guidance through simulation of the casting process
  • Modern model storage capacities with direct access
  • Highest casting iron quality for various industries

An advanced production tracking system precisely coordinates the progress of every component, resulting in highly transparent and cost-effective processes.

We would be pleased to talk to you about quality management, our production and offer you an insight into modern mechanical engineering.

  • Production capacity of ›good castings‹ is 3,500 t per year
  • 80% are custom castings for a wide variety of industries, 20% of foundry production is used in-house
  • We maintain a stock of 11,500 models which are immediately available

Cast material

Cast iron with flake graphite


Designation to DIN 1691

 

 

GG-20

 

 

GG-25

 

 

GG-30

 

 

GG-alloyed

European standard DIN EN 1561
EN-GJL-200EN-GJL-250EN-GJL-300EN-GJL-alloyed

Special alloy for sheaves

and pulleys (z.B. lifts/elevators)

Cast iron with spheroidal graphite


Designation to DIN 1693

 

 

GGG-40

 

 

GGG-50

 

 

GGG-60

 

 

GGG-70

 

 

GGG-alloyed

European standard DIN EN 1593EN-GJS-400-15EN-GJS-500-7EN-GJS-600-3EN-GJS-700-2EN-GJS-alloyed

Melt facilities
Induction furnaces/mid-frequency electric furnaces
capacity 2 t/h

Hand moulding

21 t/h continuous mixer
Furan resin sand

Dimensional limits for castings
Max. width: 2,500 x 2,700 mm
Max. length : 4,000 mm
Max. volume: 1,500 x 3,000 x 500 mm
Part weights:
– EN-GJL (GG) 0.5 – 2,300 kg
– EN-GJS (GGG) 0.5 – 1,400 kg

Machine moulding

BMD Dynapulse moulding machine
Bentonite/quarz sand

Dimensional limits for castings
Max. 600 x 600 x 200 mm
Part weight: max. 100 kg

Lab facilities

  • Dye penetrant testing
  • Brinell hardness testing
  • Magnetic particle method
  • Dimensional testing 
  • Metallography
  • Spectral analysis
  • Ultra sound
  • Tensile testing
  • X-ray
  • Coordinate measuring machine (CMM)

Other services

Other services

  • Model construction, model repair 
  • Model storage
  • Online data exchange
  • Simulation (mould filling/solidification)
  • Heat treatment
  • Priming, painting 
  • Machining

Castings

Castings

  • Housings (incl. housing components)
  • Plastics processing machines and components
  • Impellers, rollers
  • Engineering components
  • Machine bases and beds
  • Pulleys
  • Gear components
  • Textile machinery components
  • Gear cutting machine components
  • Tooling machine components
  • Sprockets
  • ears, etc.

 

Customers/industries

Customers/industries

  • Food industry filling and packaging machines
  • Construction industry machinery and cement plants
  • Balancing machines
  • Bakery machinery
  • Mining/general gear manufacturing
  • Wire industry
  • Braiding machines
  • Flexographic and gravure printing presses, paperbag and film-blowing machines
  • Conveyors/lifts
  • Wood processing machinery
  • Smelting and roller mills/pipe production
  • Plastics blow-moulding machines and extruders 
  • Other engineering industries
  • Paper processing
  • Grinding machines
  • Textile industry
  • Environmental technology
  • Gear cutting machines
  • Tooling machines
  • Cigar-rolling machines, etc.

Your contacts

Your contacts

Leiter Vertrieb-Gießerei Dennis Barg

Leiter Gießerei Oliver Buchmann